This is the Gravel Bike Design Project, which focuses on the design and assembly of custom gravel bikes. This project reflects my passion for product design and my ability to work both aesthetically and functionally in engineering. One of the challenges is to ensure compatibility between the different components while maintaining the weight and durability of the bike. I solve this problem by researching extensively in the assembly process, talking to practitioners, and by making precise measurements. This project has taught me how to balance user experience with solving real-world technical challenges, and I hope to apply these skills in my future design roles.
Main Features:
- Frame: Selected and customized carbon fiber frame for durability and optimal weight.
- Transmission system: Use of single disk drive, rear transmission and line pull elegant disc brake to ensure smooth shifting and reliable braking.
- Wheels: Equipped with wide, all-terrain tires to enhance grip and stability on gravel, dirt and road surfaces.
Developed Skills:
- Proficient in mechanical assembly and fine tuning of bicycle parts and mechanical structure.
- Ability to solve details and ensure compatibility of custom components.
Results:
- Successfully built a fully functional gravel bike that achieved the expected performance and met the customer's needs.
- Strengthened ty ability in engineering design and problem solving, which is helpful for the future career.
One of the most memorable challenges I encountered was during the assembly of my gravel bike. While installing the crankshaft set to the bottom bracket, I found a distinct gap between them. At the time, my lack of formal engineering knowledge made me panic and unsure how to proceed. However, I calmed myself down and started thinking logically about possible solutions. Using calipers, I measured the diameter of the crank spindle and the bottom bracket, estimating the difference to be a few millimeters. Armed with this information, I went to several bike shops and sought advice from professional bike repairmen. After much effort, I finally met an experienced engineer at the third store who spotted the problem and explained that I needed a specific size gasket. Fortunately, he had the exact gasket I needed and generously gave it to me, allowing me to successfully complete the assembly. This experience taught me the importance of staying calm under pressure and breaking problems down into manageable steps. I also learned that practical experience and collaboration with professionals can complement theoretical knowledge and better solve problems.